omnimetalcraft

Indoff-Wisconsin, Serving Wisconsin and Northern Illinois

OMNI METALCRAFT

Motor Driven Roller Conveyor
An Energy Efficient Means of Conveying

Transportation and zero pressure accumulation are two typical applications of MDR. Choosing zero pressure accumulation MDR typically reflects a higher up front cost, however, the long term savings by only having active zones as the product conveys down the lane will lower the operating costs and reduce noise.

Smooth and quiet operation
Less vertical frame height space required than other competing conveyor technologies
Great for modifying existing gravity conveyor utilizing an existing hex hole
Speeds from 20 - 200 FPM
Standard designs can be modified to transport heavier loads if needed
Multiple controls options available
Transportation and zero pressure systems

Conveyor rollers are equipped with low noise ABEC bearings
No noisy reducers, high voltage motors or drive chains also assist in the quiet operation of MDR conveyor
Conveyor is controlled so that rollers are off when no product is detected, the result is less power consumption ("Run on Demand" feature)
Cascade release
Slug release
Internal logic
External PLC logic

Modular Plastic Belt conveyor is a versatile solution that can satisfy a wide array of applications. From the versatile tabletop belt conveyor line to plastic belt curves, inclines, and straight horizontal conveyors, Omni specializes in providing the solution that will meet your needs. Positive sprocket driven, low tension design, plastic belt conveyors require minimal maintenance, and eliminate troublesome belt tracking issues. There are hundreds of combinations of belt styles, materials, and colors designed for many applications.

Applications;

Positively driven, low maintenance transportation applications
Great for wash down applications
Moving tires around a corner in an automotive plant with Transverse Roller Top (TRT)
Handling raw meat or direct food contact with our sanitary conveyors
Product accumulation on either Roller Top or Flat Top belting
Racetrack configurations utilizing tabletop conveyor

Activated Roller™ Belt (ARB) conveyors are an innovative solution for superior package manipulation. When compared to conventional product manipulation technology, ARB effectively & consistently performs the following;

Package centering
Package alignment
Singulation after robotic depalletizing
Singulation for pallet layers or rows
Sortation
Changing package orientation

Chain Driven Live Roller Conveyors
Chain Driven Live Roller (CDLR) conveyors are ideal for transporting loaded pallets, tires, drums, or other heavy items. The welded construction makes them rugged and durable enough to handle even the toughest conditions. The sprocketed rollers and roll to roll chain system provide positive driving power to the product. Made to order lengths and widths are a standard offering.

Chain Driven Live Roller conveyor (CDLR) consists of (2) structural channel side frames separated by welded on structural angle spreaders. The sideframes support a bed of rollers with internal bearings that allow the roller tubes to rotate around a fixed axle that extends through holes in each side frame. There is a welded on drive base that supports a motor and gear reducer. A hub sprocket keyed to the output shaft of the reducer delivers rotation to (2) of the rollers through the drive chain. The subsequent rollers are driven by a series of roller to roller chains. A guard is required for safety purposes and consists of a formed steel bottom guard that is welded to the spreaders and a formed steel top guard that is bolted to the side frame and typically painted safety yellow. A separate drive guard is formed to cover the drive chain and sprocket. Structural channel legs can be welded or bolted to the frames.

CDLR 1.9(Light Duty)

Positive Drive
1.9 inch diameter x 0.145 inch wall rollers
Reversible with speeds ranging from 5 - 150 FPM fixed or variable speed
Effective Widths from 3" - 48" in any increment
Lengths from 1 ft. thru 12 ft.
Built to Order - modifications easily made

CDLR 2.5 / 2-9/16" (Medium Duty)

Positive Drive
2.5 inch diameter x 11 ga. rollers or 2 9/16 in. diameter x 0.180 in. wall rollers
Reversible with speeds ranging from 5 - 150 FPM fixed or variable speed
Effective Widths from 3" - 95 " in any increment
Lengths from 1 ft. thru 12 ft.
Built to Order - modifications easily made

CDLR 3.5 (Heavy Duty)

Positive Drive
3.5 inch diameter x 0.300 inch wall rollers
Reversible with speeds ranging from 5 - 150 FPM fixed or variable speed
Effective Widths from 3" - 120 " in any increment
Lengths from 1 ft. thru 12 ft.
Built to Order - modifications easily made

CDLR 4.0 (Extra Heavy Duty)

Side Mount Drive
4 inch diameter x 1/2 inch wall rollers
Reversible with speeds ranging from 5 - 150 FPM fixed or variable speed
Effective Widths from 5 " - 120" in any increment
Lengths from 1 ft. thru 12 ft.

CDLR 5.0 (Extra Heavy Duty)

Side Mount Drive
5 inch diameter x 3/4 inch wall rollers
Reversible with speeds ranging from 5 - 150 FPM fixed or variable speed
Effective Widths from 5 " - 120" in any increment
Lengths from 1 ft. thru 12 ft.

Stainless Steel and Washdown Duty

Product classifications help describe material options and design features generally offered together for use in various wash down, corrosive, and food processing applications and environments. These specifications may be modified and combined to suit individual customer requirements as needed.

ULTIMATE (U-CLASS)
U-Class stainless steel material handling components are used for sanitary and food processing applications. These products are manufactured in accordance with American Meat Institute (AMI) and USDA sanitary design criteria and are intended to be easily cleanable, accessible and inspectable.

Manufactured with 304 stainless steel, polished finish materials, unless otherwise noted
Sanitary frame & leg support designs
Sanitary "water-tight" roller designs
Stainless steel or polymer housed roller & flange mounted bearings
Washdown rated, epoxy painted motors & reducers
FDA/USDA approved belting materials
NEMA-4x enclosures & components
Continuous TIG welds

Options Include:

Stainless steel motors & reducers
316 stainless steel materials

PREMIUM (P-CLASS)
P-Class stainless steel material handling components are generally used for frequent wash down, high-corrosive, and food processing applications.

Manufactured with 304 stainless steel, mill finish materials, unless otherwise noted
Standard frame, leg support & roller designs
Rollers with thru-bore bearings are NOT "water-tight"; liquid may become trapped inside
Stainless steel or polymer housed roller & flange mounted bearings
Wash down rated, epoxy painted motors & reducers
Stainless steel sprockets & fasteners
Corrosion-resistant chain
FDA/USDA approved belting materials
NEMA-4x enclosures & components
Non-continuous MIG welds

Options Include:

Polished stainless steel finishes
316 stainless steel materials
Special frame & leg support designs
Special "water-tight" roller designs
Continuous TIG welds

DELUXE (D-CLASS)
D-Class corrosion-resistant material handling components are made primarily from carbon steel materials and are generally used for occasional washdown and low-corrosive applications.

Standard frame & leg support designs (epoxy painted, galvanized or aluminum)
Standard roller designs (zinc plated, galvanized, PVC, stainless steel or aluminum tubing)
Rollers with thru-bore bearings are NOT "water-tight"; liquid may become trapped inside
General purpose roller & flange mounted bearings
Wash down rated, epoxy painted motors & reducers
General purpose sprockets & chain
Zinc plated fasteners
General purpose belting materials (white PVC / galvanized wire mesh / plastic modular)
NEMA-4x enclosures & components