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Gravity Skatewheel
Conveyors
Frame - Frames are 2-1⁄2" X 1" x 12 gauge powder painted formed steel or 2-1⁄2" x 1" x 1⁄8" aluminum formed channels. The 12", 15" and 18" wide sections have one 1⁄8" x 1" axle supports and the 24" wide has two 1⁄8" x 1" axle supports.
Wheels - Zinc plated steel or aluminum wheels are 1-15⁄16" diameter x 5⁄8" face with a steel hardened raceway and a 13⁄16" wide cone. Each wheel contains (7) 1⁄4" hardened and ground steel balls. The lightly oiled baffled construction is designed to keep dirt out.
Cross Braces - 5 ft. Iong sections have (2) bolted cross members and 10 ft. Iong sections have (3) bolted cross members.
Axles - All axles are 1⁄4" diameter cold drawn steel, set on 3" centers and secured with a 1⁄4" - 20 stop nut.
Wheel Capacity - Steel, 50 Ibs; aluminum, 45 Ibs.
Wheels Per Foot - Standard patterns include 8, 10, 12, 16, 18, 20, 24 and 28 wheels per foot.
Couplings - Each 5' and 10' section is equipped with a hook and rod connector. The slotted hook permits minor lateral movement. No tools are necessary for assembly, just hook together.
Widths - Standard widths are 12", 15", 18" and 24".
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Gravity Roller Conveyors
Frames - 3-1⁄2" deep x 1-1⁄2" flange x 10 gauge powder painted formed steel with bolt-in cross members to
6" x 8.2 pound structural steel channel with welded cross members
Galvanized channels optional.
Rollers - 1.9" diameter x 16 gauge to
3-1⁄2" diameter x .30 wall with machined ends for press fit Galvanized rollers optional. Tapered rollers in curve are 2-1⁄2" to 1-11⁄16" taper. Not available in
3-1/2" size.
Bearings - Labyrinth sealed, lightly oiled.
Axles - 7⁄16" hex shaft, spring-loaded to
1-1⁄16" hex shaft
Couplings - Butt type, for bolting sections together.
Widths - From 13" between frames (B/F) and wider in two inch increments up to 27";
also 31", 33", 37" and 39" between rails. Up to 51" on heavy duty conveyor.
Lengths - 5' and 10' long straight sections.
Curve Degree - 45° and 90°
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Ball Transfer Table
Frames - 3-1⁄2" x 1-1⁄2" x 10 gauge powder painted formed steel channel with powder painted, formed channel ball mounting plates bolted in frame; or 2-1⁄2" x 1" x 12 gauge powder painted formed steel channel frame with same ball mounting plates (Model BT). Also available in "drop-in" type (Model BTD) that replaces rollers in gravity conveyors. Bolts into existing roller axle holes for easy field mounting.
Balls - 1" diameter stud mounted.
Widths - From 13" between frames (B/F) and wider in two inch increments up to 27";
also 31", 33", 37" and 39" between frames.
Lengths - Available 1 foot to 10 feet.
Couplings - Butt type for bolting sections together. Matches gravity conveyor.
Capacity - 50 pounds per ball transfer, 1,300 pounds maximum load with supports on 10 feet centers; 3,200 pounds maximum load with supports on 5 feet centers
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Line Shaft Live Roller Low pressure and "Zero" Pressure Accumulation
Driving Belts - 3⁄16" diameter round urethane "O" rings from drive shaft to tread rollers.
Bed - 7" x 1-1⁄2" x 12 gauge powder painted formed steel channel frame with heavy duty cross braces and splice plates.
Rollers - 1.9" diameter x 16 gauge galvanized steel tread rollers with 7⁄16" hex shaft and sealed, greased for life bearings, spaced on 3" centers.
Floor Supports - Adjustable 31-1⁄2" to 45-1⁄2" from floor to top of tread roller.
One support supplied at each end of conveyor and at each bed joint.
Drive - 2 foot module with motor and reducer. Drive module will be bolted to intermediate section.
Drive Shaft - 1" diameter steel shaft, driven by motor and reducer, runs full length of conveyor.
Chain coupling supplied at bed joints to couple sections together.
Drive Spools - Delrin spools located on drive shaft supplies driving power to tread rollers.
Drive Shaft Bearings - Sealed, prelubricated, self aligning, precision ball bearings on drive shaft.
Speed Reducer - C-Face mounted, heavy duty worm gear reducer.
Motor - 1⁄2 HP 230/460/3-60 TE motor.
Drive Guard - Perforated metal guard full length of conveyor covers drive shaft and other moving drive components.
Conveying Speed - 60 FPM constant.
Capacity - 15 lbs. per tread roller maximum.
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Line Shaft Live Roller
Curves and Spurs
Bed - Roller bed with 2-1⁄2" diameter tapered to 1-11⁄16" diameter x 14 gauge galvanized and 1.9" diameter x 16 gauge galvanized tread rollers. Mounted in 7" x 12 gauge powder painted formed steel channel frame.
Floor Supports - Adjustable 31-1⁄2" to 45-1⁄2" from floor to top of rollers. One support at ends of 190LSC (Curve), 190LSCS (Curve Spur) and 190LSS (Straight Spur). Single leg supplied for center of outside rail on 90° 190LSC only.
Slave Driven - Curves or spurs are slave driven from drive shaft of Model 190LS conveyor. Shafts are coupled by chain coupling at bed joints.
Drive Shaft - 1" diameter steel shaft extends full length of conveyor, coupled with universal joints ("U" joints) at necessary intervals.
Drive Spools - 2" diameter Delrin spool held in place on drive shaft with "snap-on" lock collars.
Drive Guard - Underside of drive shaft with spools and drive belts guarded full length of conveyor.
Drive Belts - 3⁄16" diameter urethane belt from drive spool to tread roller.
Bearings - Tread rollers, pre-lubricated ball bearings. Sealed, prelubricated, self-aligning ball bearings on drive shaft
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Belt Drive Live Roller Minimum Pressure Accumulator
Driving Belt - 8" wide for 15" and 21" between frames, 12" wide for 27" between frames, 16" wide for 33" and 39" between frames; black PVC 120 belt.
Bed - Roller bed width between frames, 15", 21", 27", 33", and 39". 7" x 1-1/2" x 12 gauge powder painted formed steel channel frame, bolted together with butt couplings and floor supports.
Tread Rollers - 1.9" diameter x 16 gauge galvanized steel rollers or
2-1/2" diameter x 11 gauge or 2-5/8" diameter x 7 guage, adjustable, spaced on 2-1/4", 3", 4-1/2", or 6" centers. Safety pop-out design prevents damage to product or harm to personnel if caught between belt and tread rollers.
Pressure Rollers- 1.9" diameter x 16 gauge galvanized steel rollers spaced on 6", 9", or 12" centers, cam adjusted.
X-Bracing - Frame Squaring device supplied on conveyors 40 feet and longer on every other bed section. X-bracing insures good product and belt tracking.
Tail Pulley - 4" diameter crowned with 1-3/16" shaft.
Drive Pulley - 8" diameter crowned and fully lagged with 1-7/16" diameter shaft.
Snub Roller - 2-1/2" diameter adjustable, located directly behind drive pulley. 2" diameter at each end directly behind terminal pulleys
Return Idlers - 1.9" diameter adjustable on 10'0" centers.
Floor Supports - 31-1/2" to 45-1/2" adjustable from floor to top of rollers. One support supplied at each end of conveyor and at each bed joint.
Take-Up - Located in center drive, provides 24" of belt take-up.
Bearings - Sealed and pre-lubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Motor - 1/2 HP to 2 HP 230/460-3-60 TE motor.
Belt Speed - 30 to 60 FPM constant.
Capacity - 150 to
450 pounds per foot
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Belt Drive Live RollerZero Pressure Photo Eye Controlled Accumulating Conveyor
Driving Belt - Black PVC 120 belt.
Bed - Roller bed width between frames, 15", 21", 27", 33", and 39". 7" x 1-1/2" x 12 gauge powder painted formed steel channel frame, bolted together with butt couplings and floor supports. Frame sections are 10' 0" and 5' 0" long.
Tread Rollers - 1.9" diameter x 16 gauge galvanized steel rollers spaced on 3" or 6" centers. Safety pop-out design prevents damage to product or harm to personnel if caught between belt and tread rollers.
Pressure Rollers- 1.9" diameter x 16 gauge galvanized steel rollers with 7/16" hex shaft spaced on 6" and 12" centers. Raised by air to drive tread rollers, lowered when sensing device is activated.
Sensing Device - NEMA 1 photoelectric sensor in each zone detects presence of product and activates accumulation feature in the trailing zone if upstream zone is occupied.
Power Supply - 120 VAC power supply controls accumulation feature with 24 VDC output.
Power supply will control 50 accumulation zones.
Air Requirements - Operating pressure is 20-35 psi on main trunk line.
Accumulation Zones - 24", 30", or 36" long, air operated. Conveyor frame lengths change with zone lengths. NOTE: Zone length must be evenly divisible by roller centers.
Filter/Regulator - Supplied loose for mounting to conveyor side frame, with 3/8" NPT ports.
35 to 40 psi recommended operating pressure with free air consumption of .0062 cu. ft. per sensor operation.
Guard Rails - 1-1/2" x 1-1/2" x 12 gauge galvanized angle guard rails, both sides.
NOTE: Product contact with guard rails will affect product flow.
Tail Pulley - 4" diameter crowned with 1-3/16" shaft.
Drive Pulley - 8" diameter crowned and fully lagged with 1-7/16" diameter shaft.
Located at infeed end of conveyor.
Snub Roller - 2-1/2" diameter adjustable, located directly behind drive pulley.
2" diameter at each end directly behind terminal pulleys
Return Idlers - 1.9" diameter adjustable on 10'0" centers.
Floor Supports - 31-1/2" to 45-1/2" adjustable from floor to top of rollers.
One support supplied at each end of conveyor and at each bed joint.
Take-Up - Screw type take-up located at end of conveyor to maintain belt tension.
12" of belt take-up provided.
Bearings - Sealed and prelubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Motor - 1/2 HP 230/460-3-60 TE motor.
Conveyor Speed - 60 FPM constant. Some higher and lower speeds available.
However, most efficient accumulation occurs at 60 FPM.
Capacity - 150 pounds per foot max.
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Straight Spur
Driving Belt - "B" section V-belt.
Bed - Roller bed width between rails 15", 21", 27", 33" and 39". 7-1/2" x 1-1/2" x 12 gauge powder painted formed steel channel frame.
Tread Rollers - 2-1/2" diameter tapered to 1-11/16" diameter plated and 1.9" diameter x 16 gauge plated steel tread rollers, 7/16" hex shaft.
Pressure Sheaves - 3" diameter x 3/8" bore, adjustable to give required driving force.
Take-Up - Screw take-up provided to insure proper V-belt tension. Mounted underneath conveyor.
Tangent - 12" long, on one end of curved spur.
Floor Supports - Adjustable 31-1/2" to 45-1/2" from floor to top of rollers.
End Drive - Mounted below bed section.
Bearings - Sealed prelubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Motor - 1/2 HP 230/460-3-60 TE motor.
Belt Speed - 60 FPM constant.
Capacity - 540 Ibs. total distributed live load.
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V-Belt Roller Curve
Driving Belt - "B" section V-belt.
Bed - Roller bed width between frames, 15", 21", 27", 33" and 39". 2-1⁄2" diameter tapered to 1-11⁄16" diameter x 14 gauge wall plated tread rollers. 7⁄16" hex shafts. Steel pressure sheaves. Mounted in 7" x 1-1⁄2" x 12 gauge powder painted formed steel channel frame.
Floor Supports - Adjustable 31-1⁄2" to 45-1⁄2" from floor to top of rollers.
One support at each end, and center leg on outer rail.
Take-Up - Screw take-up provided to insure proper V-belt tension. Mounted underneath conveyor.
Tangent - 12" long, one on each end.
End Drive - Mounted below bed section.
Bearings - Sealed prelubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Motor - 1⁄2 HP 230/460-3-60 TE motor.
Belt Speed - 60 FPM constant.
Capacity - 540 Ibs. total distributed live load.
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Chain Driven
Live Roller
Frame - Heavy duty 12-1/2" deep x 7 gauge powder painted formed steel channel with heavy duty cross braces. Frames are bolted with spice plates and floor supports.
Rollers - 2-1/2" diameter x 11 gauge steel rollers, grease packed and labyrinth sealed bearings, 11/16" hex shaft. Rollers are spaced on 4" or 6" centers, set 7/8" low.
Floor Supports - Adjustable 25-5/8" to 30-1/4" (HD-4) from floor to top of roller, for each end of conveyor and at each bed joint along with knee braces for each support. Supports on 5 foot centers, change with zone length. Minimum elevation with standard drive location 24".
Drive - Located near center of conveyor length, underneath conveyor frame.
Drive Chain - RC #40 for roller to roller connections, RC #60 chain drives each zone.
Chains are totally enclosed by metal guards.
Accumulation Zones - Standard zone lengths are 60" long with a maximum of 30 zones per single drive.
Each zone is controlled by photo eye.
Sensing Device - NEMA 1 photoelectric sensor in each zone detects presence of product and activates accumulation feature in the trailing zone if upstream zone is occupied.
Motor - 3/4 HP 230/460-3-60 TE motor.
Electrical Controls - 120 VAC Input power supply. Power supply has an output of 24VDC, 4 amp maximum.
Power Supply - 120 VAC power supply controls accumulation feature with 24VDC output. Power supply will control 50 accumulation zones.
Conveyor Speed - 30 FPM constant roller speed.
Capacity - Minimum unit load - 50 pounds. 4000 pounds maximum unit load. Total conveyor live load not to to exceed Load Capacity Chart (see catalog page). For loads less than 50lbs. you must consult the factory.
Speed Reducer - Heavy duty, sealed worm gear, C-Face reducer.
Bearings - Non-reversing sealed pre-lubricated with cast iron housing
Filter/Regulator - Mounted to conveyor side frame. 50 PSI recommended operating pressure with free air consumption of .001 cu. ft. per sensor operation
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Air Operated Chain Transfer
Capacity - 2,000 Ibs. unit load. (Higher capacities available.)
Chain - Two strands of #60 high side bar roller chain; min. 10" chain centers.
Mounting - Designed to install in standard "251CRR" frames.
Speed - 30 FPM constant.
Cycles - Up to 4 cycles per minute.
Air Requirements - Min. pressure 60 PSI, max. pressure 125 PSI.
Free air consumption @ 60 PSI .035 cu.ft. per cycle.
Electrical requirements - 120V, single phase, 60 Hz. Current draw - .07 amps, or 24VDC.
Motor - 3⁄4 HP 230/460-3-60 TEFC motor.
Electrical Controls - None furnished as standard.
INSTALLATION NOTE: To eliminate contaminants in air supply line, a filter, regulator,
(FR) should be installed prior to valve.
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Powered
Turntable
Motor - 3⁄4 HP 230/460-3-60 TE motor.
Capacity - Model 251CRR chain driven live roller mounted to the top of the table, designed for handling up to 4,000 lb. pallets
Normal Operation - 90 degree or 180 degree indexing.
Turntable - Motor driven.
Floor Supports - Heavy duty supports, with minimum elevation of 20" to top of roller.
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Heavy Duty Slider Bed Conveyor
Belt - 12", 14", 18", 24", 30" and 36" Black PVC 120 Belt.
Bed - 12 gauge powder painted formed steel, 6-1/2" deep. Bed sections are 5 feet and 10 feet long, bolted together with spice plates and floor supports.
Tail Pulley - 4" diameter for belt widths through 30" wide. 6" diameter for 36" and wider belts. 4" diameter pulley has 1-3/16" diameter shaft, 6" diameter pulley has 1-7/16" diameter shaft turned down on ends to 1-3/16" diameter.
Drive Pulley - 8" diameter crowned and fully lagged with 1-7/16" diameter shaft.
Snub Roller - 2-1/2" diameter directly behind drive pulley; 2" diameter at tail pulley.
Return Roller - 1.9" diameter adjustable on 10'0" centers.
Floor Supports - Adjustable 31" to 45" from floor to top of belt.
Take-Up - 6" long screws located at tail pulley to provide belt tension.
Bearings - Sealed and pre-lubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Roller Bed Belt Conveyor
Belt - 12", 18", 24", 30", 36", 42" and 48" Black PVC 120 belt.
Bed - Roller bed with 1.9" diameter galvanized steel rollers. Rollers spaced on 6" centers. Rollers mounted in 7" deep x 12 gauge powder painted formed steel channel frames. Frames bolted together with butt couplings and floor supports.
X-Bracing - Frame squaring device supplied on conveyors 40 feet and longer for every other bed section. X-bracing insures good product and belt tracking.
Drive Pulley - 8" diameter crowned and fully lagged, 1-7/16" shaft.
Tail Pulley - 4" diameter crowned supplied through 30" wide belts. 6" diameter crowned supplied for 36" and wider belts. 4" diameter pulley has 1-3/16" diameter shaft; 6" diameter pulley has 1-7/16" diameter shaft turned down on ends to 1-3/16" diameter.
Pop-Out Roller - 1.9" diameter roller, Iocated at drive pulley and tail pulley.
Snub Roller - 2-1/2" diameter adjustable roller, Iocated directly behind drive pulley, 2" diameter located behind tail pulley.
Return Rollers - 1.9" diameter adjustable on 10'0" centers.
Take-Up - Located at tail end, provides 12" of belt take-up.
Bearings - Sealed-prelubricated with cast iron housings.
Floor Supports - Adjustable 31-1/2" to 45-1/2" from floor to top of belt.One support supplied at each end of conveyor and at each bed joint.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
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Inclined Slider Bed
Conveyor
Belt - 14", 18", 24", 30" and 36"wide rough-top belt.
Bed - 20", 24", 30", 30", 36" and 42" wide 12 gauge powder painted formed steel slider bed. Bed is 6-1/2" deep x 6 feet, 8 feet or 10 feet long spliced together with splice plates.
Under-Trussed Bed - Extra reinforcement to prevent sag in longer bed sections in addition to reinforcing angles, 24 feet and longer.
Double Nose-Over - Two 16" long adjustable bed sections provide a two step transition from incline to horizontal with 15° to 35° adjustment.
Tail Pulley - 4" diameter, crowned with 1-3/16" diameter shaft through 30" wide belt. 6" diameter tail pulley with 1-7/16" diameter shaft turned down on ends for wider than 30" belt.
Drive Pulley - 8" diameter crowned and lagged. 1-7/16" diameter.
Snub Roller - 2-1/2" diameter at drive pulley and 2" diameter at tail pulley.
Return Idlers -1.9" diameter, adjustable.
Take-Up - Located in center drive assembly, provides 24" of belt take-up.
Pop-Out Roller - Free floating, 1-3/8" diameter rollers located at tail pulleys with gravity connector rods. Will lift out if anything is caught between pulleys and rollers.
Floor Supports - Adjustable stands to give 31" to 45" height at each end;with knee braces.
Bearings - Sealed prelubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Inclined Roller Bed
Conveyor
Belt - 12", 16", 18", 20", 24" and 30" wide rough-top belt.
Bed - Roller bed with 1.9" diameter x 16 gauge galvanized rollers spaced on 6" centers. Rollers mounted in 7" x 1-1/2" x 12 gauge powder painted formed steel channel frames. Frames bolted together with butt couplings.
Under-Trussed Bed - Extra reinforcement to prevent sag in longer bed sections in addition to reinforcing angles,
20 feet and longer.
X-Bracing - Supplied on conveyors 40 feet and longer. Used to square bed sections to insure proper product and belt tracking.
Double Nose-Over - Adjustable from 0° to 30°.
Center Drive - Mounted below conveyor bed section. Can be placed most anywhere in conveyor length.
Tail Pulley - 4" diameter, crowned with 1-3/16" diameter shaft through 30" wide belt. 6" diameter tail pulley with 1-7/16" diameter shaft turned down on ends for wider than 30" belt.
Drive Pulley - 8" diameter and fully lagged, 1-7/16" diameter shaft.
Snub Roller - 2-1/2" diameter at drive pulley, 2" diameter at terminal pulleys.
Return Roller - 1.9" diameter.
Take-Up - Located in center drive, provides 24" of belt take-up.
Gravity Brackets - Adjustable rod with 1-3/8" diameter pop-out transfer roller to attach wheel or 1-3/8" diameter roller conveyor.
Bearings - Sealed prelubricated with cast iron housings.
Floor Supports - Adjustable 31-1/2" to 45-1/2" from floor to top of belt. One support supplied at each end of conveyor and at noseover, with knee braces.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
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Heavy Duty Slat Conveyor
Slats - 5-3/4" x 10 guage formed slat standard, bolted to A-2 attachments on chain. Slat length is effective conveying surface.
Conveyor Frame - Heavy duty, powder painted 7 gauge, bolted construction.
Chain & Slat Return - Returns on angle track, supplied as part of conveyor framework.
Chain - Heavy duty 6" pitch with A-2 attachments on each pitch.
Driving Sprockets - 6 Tooth SR 196 12" pitch diameter.
Floor Supports - Supplied as part of conveyor framework, not adjustable. Specify height. 24" minimum elevation.
Drive Shaft - 2- 15/16" diameter CRS.
Tail Shaft - 2-7/16" diameter CRS.
Take-Up - Mounted on tail end of conveyor for adjustment of chain tension.
Drive - Floor mounted at discharge end of conveyor.
Speed - 30 FPM constant.
Reducer - Heavy duty worm gear reducer.
Motor - 2 HP 230/460-3-60 TE motor.
Capacity - 400 pounds per foot maximum.
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Drag Chain Conveyor
Frame - 9" x 7 gauge powder painted formed steel channel frames. Sections are bolted together with splice plates and floor supports.
Chain - (2) 60F single pitch conveyor chains, straight side bar, on 36" centers.
Chain Guide - UHMW.
Floor Supports - 24" to top of chain. One support supplied at each end of conveyor and at each bed joint.
Motor - 1 HP 230/460-3-60 TE motor, C-Face. Motor and speed reducer are located underneath conveyor frame.
Speed Reducer - Heavy duty worm gear for C-Face mounted motor.
Sprockets - Hardened sprokets with 1-15/16" diameter CRS drive shaft.
Bearings - Sealed, pre-lubricated with cast iron housing.
Speed - 30 FPM constant speed.
Capacity - 10,000 lbs. maximum distributed live load at 30 FPM. Maximum motor size is 3 HP.
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Portable Belt Conveyor
Belt - 3 ply PVG (Oil resistant PVC) with 1-1/2" high molded cleats on 12" centers. Available in widths of 4", 6", 8", 10", 12", 16", 18" and 24".
Bed - 6-1/2" deep x 12 gauge powder painted formed steel with 3-1/2" high solid guard rails both sides.
Tail Pulley - 4" diameter crowned with 1-3/16" diameter shaft.
Overhead Drive - 10" clearance over belt, standard.
Drive Pulley - 4" diameter crowned and fully lagged with 1-3/16" diameter shaft.
Belt Return - Belt is returned on smooth sheet metal slide.
Take-Up - 6" long screws located at tail pulley to tighten belt.
Portable Supports - Heavy duty pipe support with 4" diameter casters permit easy mobility of conveyor.
Bearings - Sealed prelubricated with cast iron housings.
Speed Reducer - C-Face mounted heavy duty worm gear reducer.
Motor - 1/2 HP 230/460-3-60 TE motor.
Belt Speed - 60 FPM constant.
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Powered Turntable
The Powered Turntable is used when two parallel conveyor lines must be close together with a 180° turn at one (or both) ends. The turning radius is held to a minimum, less than would be available with gravity or powered curve sections. Turntable Plow and Guard Rails insure product safety while negotiating 180° turn. Unit is reversible and all bearings are sealed. Table top mean speed is 90 FPM.
Motor - 1⁄2 HP 230/460V-3-60 TE motor.
Capacity - 500 lbs. total distributed load - maximum unit load - 150 lbs.
Adjustment - 28" to 40" adjustable top of table.
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High Speed Push-Off
Capacity - 75 Ibs. maximum package weight.
Pusher Face - 24" long.
Pusher Stroke - 20" to 30"
Cycles -Upto 40 times per minute,up to 24"stroke only, @ 80 PSI
Air Cylinder - 2" bore double acting, automatic return, with jam protection
Air Requirements - Minimum pressure 60 PSI; maximum 125 PSI. Free air consumption @ 60 PSI - .235 cu. ft. per cycle for 20" stroke, .355 cu. ft. for 30" stroke.
Valve - Single solenoid 4 way, automatic return valve, 1/2" - NPT valve ports; filter-regulator included.
Electrical requirements - 120V, single phase, 60 Hertz. Current draw, .07 amps.
Electrical Controls - PLC included
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High Speed Sortation Conveyor
There is virtually no limit to the length of the sorter. Units up to 500 feet long with as many as 30 diverts have been successfully built and installed. By using multiple "helper drives", the sort system becomes very
flexible and can meet most user requirements. It can either sort "left" or "right" or it can be designed to sort both "left" and "right" (both sides). Recommended conveyor speeds are 200 FPM minimum to 300 FPM maximum. At 300 FPM, 16" long packages can be sorted at a rate of 80 per minute.
MINIMAL PRODUCT LIMITATIONS
Package weights can range from a minimum of 3 pounds up to a maximum of 100 pounds. Package weight distribution (center of gravity) is more critical to a successful divert than the total weight of the product. Package sizes can be as short as 10" up to a maximum length of 72". Maximum product length is determined by the divert spur width and the divert spur radius. Minimum gap between products is 9", depending upon the response time of the sortation control system.
ABOUT THE DIVERTER
The diverter is modular in design and can be installed at desired intervals as close as 3 feet centers minimum, up to any desired spacing. It utilizes a 3" long driven urethane coated roller, that on demand, rises 1⁄4" to 3⁄8" and skews 30 degrees to divert the package. When in the down position, these rollers act as a bridge to stabilize small packages. Required air pressure is 40 PSI minimum, to 60 PSI maximum.
BELT TAKE-UP
A mechanical (screw type) take-up is supplied when no more than two diverters are required. With three or more diverters, an air take-up is supplied to automatically maintain proper belt tension.
INDUCTION SYSTEM
Although it's not necessarily a part of the sortation conveyor, the induction conveyor plays a key roll in the success of the diverting system. ACSI can supply the right equipment to ensure products are merged properly to traverse the sortation line.
HORSEPOWER REQUIREMENTS
In determining horsepower, product live load and diverter horsepower requirements are the deciding factors. Each diverter requires 1⁄2 HP.
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Auto-Sort Air Operated Wheel Diverter
Capacity - 75 Ibs. max. package weight.
Package Size - Min. 6" wide x 9" long, max. 25" wide x 36" long.
Cycles - Up to 40 times per minute.
Speeds - Wheels 180 FPM.
Mounting - Mounts in "190LS" conveyor. Being modular in design, it can be located almost anywhere in length of conveyor. Specify right hand or left hand operation.
Diverting Wheels - Consists of a double row of 3" diameter wheels spaced proportionately across conveyor width. Driven by high capacity poly belts by it's own drive. May also be slave driven- consult factory.
Supports - Minimum elevation 21". Specify height conveyor will be installed.
Air Cylinder - 2" bore x 1" stroke double acting.
Air Requirements - Min. pressure 60 PSI, maximum 125 PSI. Free air consumption @ 60 PSI - .018 cu.ft.per cycle.
Valve - Single solenoid 4 way valve. 1⁄4"- 20 NPT valve ports.
Electrical requirements -120V, single phase, 60 Hertz, current draw .07 amps, or 24VDC.
Motor - 1⁄2 HP 230/460-3-60 TE motor.
Speed Reducer - Heavy duty worm gear, C-Face.
Electrical Controls - Not furnished as standard equipment. |
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Traffic Controller
Capacity - 75 Ibs. impact capacity at 60 FPM; 250 Ibs. accumulated capacity.
Minimum Weight - 10 Ibs. minimum package weight required to operate arms.
Application - Available for 30°, 45°, 90° or 180° operation |
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